See our Type 535 vial processing in action at Pack Expo!
August 23, 2023
At Pack Expo, we will showcase our Type 535 De-vialer machine, an innovative solution highlighting our ability to cater to unique customer requirements. In response to a specific need from a 503B compounding company, we developed a custom liquid extraction module that efficiently extracts valuable medicines from vials for use in their compounded products. This case study demonstrates how our team actively engaged with the client to understand their manual vial processing and output goals and successfully integrated this liquid extraction module into our proven designs for processing nested containers.
Our client, a 503B compounding company, was challenged to extract valuable medicines from vials for their compounded products. Their current manual process could have been more efficient and resulted in wasting precious medication. They sought an automated solution to extract the medicines precisely and minimize waste to enhance their productivity and ensure optimal output goals.
Understanding Customer Requirements:
Our team began the engagement by closely listening to the client’s needs and understanding their existing manual process. We conducted in-depth consultations with the client’s stakeholders to comprehend their requirements, challenges, and desired outcomes. Through these discussions, we gained valuable insights into their workflow, batch sizes, and the characteristics of the vials and medications.
Design and Development:
Our engineering team designed a tailored solution to meet the client’s unique needs using the information gathered during the discovery phase. The primary objective was to develop a liquid extraction module that integrated seamlessly into our standard Type 535 machine and maximized efficiency while minimizing waste.
The new liquid extraction module was designed with precision to handle various vial sizes and extract valuable medicines without contamination or loss. Special attention was given to ensure compatibility with the client’s compounded products and the need to maintain cleanliness and safety standards in a pharmaceutical setting.
Integration and Testing:
Once the liquid extraction module was developed, it was seamlessly integrated into our Type 535 machine. Extensive testing and quality checks were conducted to verify the module’s performance metrics and ensure it met the client’s output goals. The integrated solution was tested under various scenarios to ensure optimal functionality and reliability.
Results and Benefits:
The successful integration of the liquid extraction module into the Type 535 De-vialer machine yielded remarkable results for our client. The benefits of the custom-designed solution included:
Increased Efficiency: The automated liquid extraction process significantly reduced processing time, substantially increasing production efficiency for the 503B compounding company.
Minimized Waste: The precision and accuracy of the liquid extraction module minimized the waste of valuable medicines, thereby saving costs for the client.
Improved Productivity: The seamless integration of the new module streamlined the workflow, allowing the compounding company to handle larger batch sizes and effectively meet customer demands.
Enhanced Safety and Quality: The solution adhered to strict pharmaceutical industry standards, ensuring the safety and integrity of the compounded products.
Customer Satisfaction: By actively listening to the client’s requirements and delivering a tailor-made solution that meets their specific needs, our company demonstrated its commitment to customer satisfaction and building long-term partnerships.
The Type 535 De-vialer machine, equipped with the custom-designed liquid extraction module, exemplifies our capability to address unique customer requirements and provide innovative solutions. By closely collaborating with the 503B compounding company and understanding their manual process and goals, we successfully delivered a high-performing solution that optimized their liquid extraction process. This case study serves as a testament to our commitment to innovation, efficiency, and customer-centricity in the design and development of our packaging machines.
Local Students Introduced to Bausch Advanced Technologies
It was an incredible opportunity to showcase the diverse manufacturing and engineering opportunities right here in Connecticut. Our team took great joy in sharing our knowledge and expertise with these future professionals.
At Bausch Advanced Technologies, we strive to be an industry leader within Connecticut’s thriving manufacturing ecosystem. Connecticut offers a rich landscape for manufacturing, and it is crucial that we inspire and develop the next generation of talent to drive our industry forward.
If you are looking for an internship or full-time position, check out our Careers page. We’re always looking to expand our team of talented professionals
We extend our thanks to the Connecticut Center for Advanced Technology, Inc. as well as Eileen Candels, the director of Partnerships at CCAT, and Paul S. Lavoie, the Chief Manufacturing Officer of Connecticut State for collaborating with us on this remarkable initiative.
BATG Supports Clinton’s Intl Food & Beer Festival
July 10, 2023
We had a wonderful time celebrating the Clinton International Food and Beer Festival! The event brought our community together with delicious multicultural food and beer, right in line with our German Heritage.
We at Bausch Advanced Technologies prioritize giving back to the community by supporting events like this one. Let’s continue to uplift events that positively impact our community and bring us closer together.
Sterile, Ready-to-Use IV Bags: Made in the US, Expedited Delivery
May 4, 2023
Do you know we make sterile IV bags compatible with your fill-finish equipment?
Bausch Consumables offers fast delivery of high-quality standard and custom-designed IV bags.
BAUSCH Consumables, a division of BAUSCH Advanced Technologies, manufactures ready-to-fill IV bags and assembles single-use path kits for the pharmaceutical industry. Our products are made in two ISO 7 cleanrooms in Clinton, CT, allowing for the sterile and fast delivery of essential consumable components for your fill-finish operations.
In response to the global shortage of IV Bags heightened by the pandemic and as a natural extension of our fill-finish expertise, BAUSCH Consumables started manufacturing standard and customized bags for pharmaceutical applications. Our in-house experts can expedite the bag design and materials and re-tool our bag-making equipment to offer fast delivery of customized, multilayered polypropylene (PP) bags.
We are committed to providing our customers with the best possible products and services, and our IV bags are no exception. Trust our fast delivery, American-made products to help you provide the best quality IV bags to your healthcare providers worldwide.
Join Us At CPhI North America
April 21, 2023
We’re thrilled to announce that our company will showcase our custom and standard-sized IV bags at CPhI North America next week! We invite everyone to come and visit us in Booth #1112 to discover how our high-quality IV bags can support your business needs.
Our IV bags are manufactured in our two ISO 7 cleanrooms, ensuring a safe and sterile product for all your medical requirements. With expedited delivery options, we pride ourselves on meeting your demands quickly and efficiently.
We would love to meet you in person, so please stop by our booth and say “hi” to Tina, Guido, and Nick. Our team will be available to answer any questions and discuss how we can partner with you to provide superior medical products and services.
Looking forward to seeing you at CPhI North America!
Let’s Meet at INTERPHEX
April 11, 2023
Interphex 2023 is approaching quickly, and we look forward to seeing you in NYC at the Javits Center. Get your free visitor pass and visit us at Booth 3137 to see one of our flexible fill-finish solutions for nested vials and syringes.
Here’s a peek at our Type 535 automated filling and closing machine for nested containers and Esco isolator, which will run at Interphex. This versatile system utilizes single-use product path kits and no-tool size part access for efficient changeover and no-hassle processing.
Stop by Booth #3137 and visit with our global team. Or, schedule a meeting to discuss your next custom packaging project. We’re here to help.
We’re Excited to Showcase Our New Website
March 23, 2023
Exciting news – we are thrilled to announce the launch of our new website!
We proudly showcase our years of experience and expertise in manufacturing aseptic fill-finish machines and consumables. Our new website is an excellent tool for sharing that knowledge with you and features a sleek, modern design, intuitive navigation, and easy-to-access information about our products and services.
You can now easily explore our capabilities in aseptic fill-finish and learn more about our extensive range of machines. Whether you are looking for aseptic filling machines for vials, IV bags, or syringes, our website is designed to make it easier to find the information you need.
So, check out our website today and look at all the new features and information available! We look forward to serving you and meeting your aseptic fill-finish equipment needs.
BAUSCH Advanced Technology Group designs, manufactures, and services custom aseptic fill-finish packaging equipment for the pharmaceutical and related industries.
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